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How a coreless layered blade is made Animated diagram of coreless construction: two or more hardenable steels are stacked in alternating layers, a damascus-style laminate, and bonded into one billet under heat and pressure, by a smith or at a steel mill. The layered pattern runs all the way to the cutting edge, so there is no separate core. San mai, by contrast, puts a core steel between two outer layers. Side view: the layered pattern runs across the blade, right down to the edge.Cross-section: layers of two or more steels alternate through the blade, with no core.Two or more steels are stacked in alternating layers …… and bonded under heat and pressure, by a smith or at a steel mill, then ground.Alternating layersNo separate coreLayers reach the edge

On the craft

Understanding Coreless

The classic example is layering 1084 carbon steel with 15N20 Nickel steel, which is employed by most American blade smith. But in Japan, due to the time-consuming nature of forging a Damascus billet, the coreless construction are rarely seen except on the extremely expensive collector pieces, sometimes priced over the prestigious Honyaki.

Common composition of Japanese coreless are Blue 2 mixed with White 2, the difference in alloy content allows them to form some contrast when etched under controlled condition. More exotic coreless knife may have Blue/White 1 added in to create different shades, there are remarkable pieces from masters like Shoichi Hashimoto mixing 13 different steel and few iron into Damascus to create pattern that is out of this world. Thus, the coreless knife tend to be less seen and highly collectable in the landscape of Japanese knives.

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Japanese knives with the Coreless construction

6 knives in our current range